Loading Facilities of the latest generation…
… because every dop counts.
Accurate, reliable and environmentally friendly…
… because every dop counts.
Effective and flexible loading solutions…
… because every dop counts.

Loading facilities

As a general contractor, we are your professional partner for loading technology – from the start of construction to the installation and maintenance of turnkey loading facilities.

We manufacture loading plants tailored to the specific needs and the required daily or annual performance for loading and unloading of…

Rail tank cars
Road tanker / tanktainers
Ships
Airplanes
Helicopters

IGATEC loading facilities are equipped with the appropriate loading systems, such as:

Top loading systems
Bottom loading systems
On Spot loading systems
New On Spot loading systems
TOP SPOT^® loading systems
Loading skids

and the necessary peripheral systems, such as:

Piping systems
Vapor recovery units
Pump stations
Marshalling yards
Operator buildings

They serve for the safe transfer of liquid and gaseous fluids, such as:

Light petrochemicals
Petrol, diesel, kerosene (JET A-1)…
Dark petrochemicals
Crude oil, bitumen, lube oils, fuel oils, black oils…
Stable gas condensates
Liquid gases
LPG, LNG, chlorine…
Biodiesel / bioethanol
Nearly all other chemical products
Acids, alkalis…

IGATEC Services at a Glance:

Conception
Engineering
Project management
Procurement, manufacturing and delivery of components
Set-up / assembling
Initial start-up
Training
After sales service

An extract of our references:

Project Ust-Kut – Loading of LPG into rail tank truck

Project description:
Loading capacity of the plant: 2 Mio. tons per year

Following services are included in our scope of the project:

Basic and detail engineering for loading terminal
Supply of equipment and devices
- 10 Top Loading Systems DN50 for preparation of LPG loading into rail tank wagons
- 20 Top Loading Systems DN80 / DN50 for LPG loading into rail tank wagons
- 1 Top Loading System DN50 for emptying of the damaged tank
- Steel construction
- Pipelines
- Valves, fittings, armatures
- Automation systems
- Instrumentation and control engineering
- Mass flowmeter
- Operator station
- Control unit
- Lighting system
Site management / Construction and erection supervision / Commissioning / Start-Up

Project Uchta – Loading of stable condensate and LPG

Project description:
Loading capacity of the plant: 1,5 Mio. tons per year

Following services are included in our scope of the project:

Basic engineering
Re-construction of the loading platforms and pump stations
New construction of the operator building
Supply of equipment and devices
- 4 TOP SPOT^®–Loading systems for the loading of stable condensate into rail tank wagons
- 2 x 15 Top-Loading systems for the loading of LPG into rail tank wagons
- Automation system
- Shunting unit with standard gauge buffered push/sliding carriage
- CO₂-Fire-fighting system
- Fire alarm system
- Gas warning / alert system
- Camera surveillance / monitoring unit
- Over pressure ventilation unit
- Switch – and control gear
- Valves, fittings, armatures
- EMC / I&C -technique
- Communications unit
- Pump station
Site management / Construction supervision / Commissioning / Start-up

Project Surgut – Loading of stable condensat (gazoline / petrol)

Project description:
Loading capacity of the plant: 2 Mio. tons per year

Following services are included in our scope of the project:

Basic and detail engineering
Supply of the equipment and devices
- 2 TOP SPOT^®–Loading systems NW 200 for the loading of stable condensate into rail tank wagons
- Steel construction
- Pipeline construction
- Valves, fittings, armatures
- Automation system
- Camera / Monitoring system for automatic loading
- Fire alarm detection- and fire-fighting system (centralised)
- Mass flow rate measuring unit
- Emergency emptying
- Sampling system
- VRU (Vapour Recovery Unit)
- Cable switching / shunting unit for 2 x 20 rail tank wagons
Site management / Construction and erection supervision / Commissioning / Start-up

Project Perm – Loading systems for loading of fuels and kerosene into rail tank wagons

Project description:
TURN KEY Project

Loading capacity of the plant:

Petrol for pyrolyse 500.000 tons per year
Motor petrol 2,8 Mio. tons per year
Diesel fuel 3,125 Mio. tons per year
Fuel for jet engine 600.000 tons per year

Following services are included in our scope of the project:

Basic and detail engineering
Supply of equipment and devices
- 4 New-On Spot Loading systems (2 double systems á 2x DN250 / 2 individual systems á 1x DN250) for loading of fuel and kerosene into rail tank wagons
- Operator building as a container for equipment of control system including ventilation and equipment for operator building
- Instrumentation and control engineering container including ventilation and Instrumentation and control engineering equipment
- Compressor
- Automation system
- CCTV system
- Fire alarm system
- Sprinkling plant
- CO₂-fire-fighting system
- Rail-car scales with electronic elements
- Ventilation system for the pit
- Tank trails as a roboter (shunting system)
- VRU (Vapour Recovery Unit)
- Heating systems for diesel fuel pipilines and vakuum pumps of the VRU
Site management / Construction and erection supervision / Commissioning / Start-up

Project Odessa – Loading of clear / bright products

Project description:
Loading capacity of the plant: 2,0 Mio. tons per year

Following services are included in our scope of the project:

Basic engineering
Supply of the following equipment and devices
- 1 TOP SPOT^® –Loading system for the loading of clear / bright products into rail tank wagons
- Automation (DelatV)
- Supply of the EMC / I&C technique
- Valves, fittings, armatures
- Camera surveillance / CCTV (closed circuit monitoring)
- Gas warning / alert system
- CO₂-fire-fighting system / foam extinguishing system and water spray unit
- Fire alarm system
- Shunting unit with standard gauge buffered push / sliding carriage
- Sampling system
- Switch and control gear
- Communication system
Site management / Construction supervision / Commissioning / Start-up

Project Nojabrsk – Loading of liquefied petroleum gas (LPG)

Project description:
Loading capacity of the plant: 1.5 Mio. tons per year

Following services are included in our scope of the project:
Loading platform, discharge/emptying platform, pump station and tank farm

Basic and detail engineering
Supply of the equipment and devices
- 2 x 23 Top-Loading systems for LPG loading into rail tank wagons
- Valves, fittings, armatures
- Automation
- Supply of the EMC / I&C technique
- Communication unit
- Gas warning/alert system
- Fire-fighting system
- Density measuring system
- Tank management system
- Piping
- Pump control system of multiplex fraction of light hydrocarbons
- Complete equipment for 50 tanks/containers, located in the tank farm
Site management / Construction and erection supervision / Commissioning / Start-up

Project Kalusch – Unloading of liquified petroleum gas (LPG) (LPG)

Project description:
Unloading station for multiplex fraction of light hydrocarbons
Loading capacity of the plant: 900 tons per day

Following services are included in our scope of the project:

Basic and detail engineering
Supply of the equipment and devices
- 18 Top Unloading systems for the unloading of liquid gas (LPG) out of rail tank wagons
- 1 screw compressor
- 1 evaporator and superheater
- Process engineering
- Automation system
- Supply of the EMC / I&C technique
- Fire-fighting and alert system

Projeсt Astrachan – Loading of 5 sorts of gasoline / petrol and diesel

Project description:
TURN KEY – Project
Loading capacity of the plant: 2,5 Mio. tons per year

Following services are included in our scope of the project:

Basic and detail engineering
Supply of the equipment and devices
- 4 TOP SPOT^®–-loading systems for the loading of 5 sorts of petrol/gasoline and diesel into rail tank wagon
- Steel- and pipeline construction
- Automation system
- Fire-fighting system
- Composite/Combined weighing systems
- Cable switching/shunting unit for 2 x 30 rail tank wagons
- Pump station
- Operator building
- VRU (Vapour Recovery Unit)
- Slop vessel
- Arbitrage–sampling system
Site management / Construction and erection supervision / Commissioning / Start-up

Project Angarsk – Loading of fuels nad naphta (crude oil)

Project description:
Loading capacity of the plant: 3 Mio. tons per year

Following services are included in our scope of the project:

Reconstruction / rebuilding of the burnt-down loading plant / station
Connection to the refinery management system
Basic engineering
Supply of equipment and devices
- 4 New On Spot loading systems for the loading of fuels and naphta (crude oil) into rail tank wagons
- Automation system
- Supply of the EMC / I&C technique
- Fire-fighting system
- Integration into the scale / balance system
- Integration into the cable switching / shunting unit
- VRU (Vapours Recovery Unit)
- Arbitrage sampling system
- Operator building
Site management / Construction and erection supervision / Commissioning / Start-up

Project Afipsky – Loading system for liquid sulphur

Project description:
TURN KEY – Project

Following services are included in our scope of the project:

Basic engineering
Supply of the equipment and devices
- 1 Top Loading System DN80 for the loading of liquid sulphur into tank trucks
- Automation systems
- Valves, fittings, armatures
- Mass flowmeter
- Pipelines
- Heating systems for fittings, mass flowmeter and pipelines
- Ex-barrier
Site management / Construction and erection supervision / Commissioning / Start-up

Project Angarsk – Loading and unloading/emptying of liquefied petroleum gas LPG

Project description:
Capacity of the plant:
Unloading/emptying 300.000 tons per year / Loading 100.000 tons per year

Following services are included in our scope of the project:

Basic engineering
Supply of equipment and devices
- 40 Top Loading-systems for loading and unloading of LPG into / out of rail tank wagons
- 2 screw-type compressors
- 2 evaporators
- 2 super heaters
- Automation (Yokogawa)
- Valves, fittings, armatures
- Supply of the EMC / I&C technique
- Gas warning/alert system
- Communication technique/-facilities
- Switch – and control gear
Site management / Construction and erection supervision / Commissioning / Start-up

Are you thinking of an application or do you already have a current requirement?

Give us a call or send us an e-mail. We will meet your challenges.

IGATEC GmbH
Phone: +49 (0)6232 91 904-0

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